Volkswagen ID.3: Electric drive. Charging socket, with separate charging cable

• Assembly overview - charging socket
• Removing and installing high-voltage battery charging socket 1 [UX4]
• Removing and installing actuator for high-voltage charging socket lock 1 [F498]

Assembly overview - charging socket

Assembly overview - charging socket

1 - Bowden cable

2 - Actuator for high-voltage charging socket lock 1 -F498-

❏ → Rep. gr.93; Removing and installing actuator for high-voltage charging socket lock 1 [F498]

3 - Electrical connector

4 - Charging cable

5 - Bolt

❏ Qty. 2

❏ 7.5 Nm

6 - Cover

7 - Bolt

❏ Qty. 4

❏ 8 Nm

8 - High-voltage battery charging socket 1 -UX4-

❏ → Rep. gr.93; Removing and installing high-voltage battery charging socket 1 [UX4]

9 - Charging socket holder

Removing and installing high-voltage battery charging socket 1 [UX4]

Removing and installing high-voltage battery charging socket 1 [UX4]

The high-voltage battery charging socket 1 -UX4- will henceforth be referred to as “charging socket”.

Removing

DANGER

High voltage can cause fatal injury.

Danger of severe or fatal injuries from electric shock or electric arcs.

– Have a high-voltage technician (HVT) or a high-voltage expert (HVE) de-energise the high-voltage system.

CAUTION

The high-voltage battery can become extremely hot. This can cause injuries.

Take care not to burn your hands.

– Put on protective gloves.

– → Rep. gr.93; De-energise high-voltage system.

– Remove charging flap unit → General body repairs, exterior; Rep. gr.55; Charging flap unit; Removing and installing charging flap unit.

– Remove rear right wheel housing liner → General body repairs, exterior; Rep. gr.66; Wheel housing liner; Removing and installing rear wheel housing liner.

Important

● High-voltage wire -2- must be detached before disconnecting charging socket in wheel housing.

– Unclip clips -1- and -3- in area of wheel housing.

– Unscrew nut -4-.

– Remove soiling from electrical connectors using lint-free cleaning cloth and cleaning solution → Electronic parts catalogue (ETKA).

– Disconnect electrical connector -1- at top.

– Disconnect electrical connectors -2- and -5-.

– Detach Bowden cable -3- from actuator for high-voltage charging socket lock 1 -F498- -4-.

– Lever off cover -6-.

– Release charging socket holder -1- in direction of -arrow-.

– Unscrew bolts -1-.

– Disconnect high-voltage cable.

– Unscrew bolts -3-.

– Detach charging socket -2- from holder -1-.

Installing

Install in reverse order of removal, observing the following:

WARNING

High voltage can cause fatal injury.

Danger of severe or fatal injuries from electric shock or electric arcs.

– Have a high-voltage technician (HVT) or a high-voltage expert (HVE) re-energise the high-voltage system.

– → Rep. gr.93; Re-energise high-voltage system.

Tightening torques

♦ → Rep. gr.93; Assembly overview - charging socket

ComponentSpecified torqueNut for cable duct of high-voltage cable15 Nm

Removing and installing actuator for high-voltage charging socket lock 1 [F498]

Removing and installing actuator for high-voltage charging socket lock 1 [F498]

The actuator for high-voltage charging socket lock 1 -F498- will henceforth be referred to as “actuator”.

Removing

DANGER

High voltage can cause fatal injury.

Danger of severe or fatal injuries from electric shock or electric arcs.

– Have a high-voltage technician (HVT) or a high-voltage expert (HVE) de-energise the high-voltage system.

– Remove high-voltage battery charging socket 1 -UX4- → Rep. gr.93; Removing and installing high-voltage battery charging socket 1 [UX4].

– Release locking device -2-.

– Remove actuator -1-.

Installing

Install in reverse order of removal, observing the following:

WARNING

High voltage can cause fatal injury.

Danger of severe or fatal injuries from electric shock or electric arcs.

– Have a high-voltage technician (HVT) or a high-voltage expert (HVE) re-energise the high-voltage system.

– → Rep. gr.93; Re-energise high-voltage system.

Electric drive. Charging socket, with charging cableElectric drive. Charging unit for high-voltage battery